《木工分步完全指南》封面

《木工分步完全指南》· Woodwork: Step by Step · Julian Cassell(顾问)· DK Publishing 2014

这是 DK 那本以”每一步都拍下来”为卖点的木工图解教程的 2014 年版。它的内容最初以《Woodwork: A Step-by-Step Photographic Guide to Successful Woodworking》为名于 2010 年在美国出版,2014 年由 DK Publishing 重排为本书。全书由 Julian Cassell 担任顾问,撰稿人有 Alan Bridgewater、Gill Bridgewater、Glyn Bridgewater、Colin Eden-Eadon、Sally Francis、John Lloyd、Jonathan Tibbs 与 J. M. Wilkie——DK 一贯的多手协作编写方式。

书的结构非常清楚:工具、技法、木材、项目四大块。工具部分按工序分类,从锯、手工刨、凿、测量与划线工具、夹具、敲击工具、磨刀工具、刮刀、磨料到电钻与起子、修边机、砂磨机、榫眼机、车床与车刀,最后落到工作台与安全防护;每一类都用剖面照片把构件名称标出,方便选购时对得上术语。

技法部分是全书重点。作者先讲备料(开料、刨基准面与基准边、定厚、校方),再讲怎样按用途挑选接合方式,然后逐一示范 20 余种接合:对接、活舌与固定企口、十字与角部半搭接、燕尾半搭接、横纹槽接与燕尾槽接、斜接系列(平斜接、半搭接斜接、加键斜接、活舌斜接)、榫卯系列(基本榫卯、带台榫、暗带台榫、加楔贯通榫、可拆装榫、错孔拔紧榫)、夹榫(T 形与角部)、箱接(comb joint)、贯通燕尾榫,以及用市售连接件(饼干榫、多米诺榫、斜孔螺丝等)的做法。接着是上胶与夹装、夹具与模板、贴木皮、涂装技法和旧家具修复。

木材部分是一份可以查的树种目录,分软木、硬木与木皮三节,逐种给出木色、纹理、加工性与典型用途。项目部分给出八件从入门到进阶的家具:砧板、衣帽架、镜框、洗衣篓、酒架、首饰盒、壁柜、书架,每件都配彩色分步照片与”要用的工具与材料”清单。

目录 · Contents


导论 · INTRODUCTION

  • p.6 · 导论 · Introduction
    为什么在金属、塑料与复合材料高度发达的今天,木材仍然是建筑与家具的主要材料:它的强重比、易加工、可再生,以及木工这门手艺在机器时代的位置。
    Why wood still matters in the age of metals and plastics, and where hand skills sit beside power tools and machinery.

工具 · TOOLS

  • p.8 · 工具(总说) · Tools
    工具部分导言:怎样按第一个项目的实际需要买工具,新手与二手工具、电动工具与手工工具的取舍,以及工具的收纳与保养。
    Buying only what the first project needs, new versus second-hand tools, power versus hand tools, and storing them properly.
  • p.10 · 工具导论 · Introduction
    按工序把工具分成”测量与划线、切割与成型、表面处理”几族,说明配套思路。
    Grouping tools by stage — measuring and marking, cutting and shaping, finishing — and how to build a working kit.
  • p.11 · 安全作业 · Work safely
    手工工具、手持电动工具与机床各自的风险(割伤、刺伤、反冲、粉尘、夹手)与对应防护措施、个人防护装备。
    Hazards of hand tools, handheld power tools, and machines — cuts, kickback, dust, trapped fingers — and the PPE that answers them.
  • p.12 · 锯 · Saws
    锯齿与锯路(kerf)的原理,西式锯推切与日式锯拉切的差别,板锯、背锯(榫头锯、燕尾锯)、拉花锯与镂锯的用途。
    How teeth and kerf work, push versus pull cutting, and the jobs of panel, back, coping, and fret saws.
  • p.17 · 手工刨 · Planes
    刨的构造与调节:刨刃与压铁(chip breaker)、出屑口、各种台刨与块刨、肩刨、辐刨的分工。
    Plane anatomy and setup: iron and chip breaker, mouth opening, and the roles of bench, block, shoulder, and spokeshave.
  • p.24 · 平刨与压刨 · Jointers and Thickness Planers
    平刨(jointer)刨基准面与基准边、压刨(thickness planer)定厚,以及进料方向、啃头(snipe)与安全。
    Face and edge jointing on the jointer, thicknessing on the planer, feed direction, snipe, and safe practice.
  • p.26 · 凿 · Chisels
    平凿、榫眼凿与削凿的刃宽规格、柄型与选用,以及刃口的保护。
    Bench, mortise, and paring chisels: sizes, handle types, choosing them, and protecting the edge.
  • p.27 · 测量与划线工具 · Measuring and Marking Tools
    钢尺、卷尺、直角尺、组合角尺、活动斜角尺、划线规与划线刀的使用要点与精度。
    Rules, tapes, try and combination squares, sliding bevels, marking gauges, and marking knives.
  • p.29 · 夹具 · Clamps
    杆夹、管夹、C 型夹、手拧夹与束带夹的适用场合与夹持力分布。
    Bar, pipe, C-clamps, hand screws, and band clamps: where each is right and how pressure spreads.
  • p.30 · 敲击工具 · Striking Tools
    铁锤、木槌与胶槌的用途差别,以及冲钉器(nail set)在收头时的作用。
    Hammers, mallets, and dead-blow mallets, and using a nail set to sink a head.
  • p.31 · 磨刀工具 · Sharpening Tools
    磨石(水磨石、金刚石磨石)与磨刀导架的配套,磨砺角度与去毛刺。
    Waterstones and diamond stones with a honing guide, bevel angles, and removing the wire edge.
  • p.32 · 刮刀 · Cabinet Scrapers
    卡片刮刀的卷边(burr)做法与刮削技巧,在硬木收尾上的作用。
    Turning a burr on a card scraper and using it to finish hard, figured woods.
  • p.33 · 磨料 · Abrasives
    砂纸的目数与磨料种类、砂磨的方向与次序,以及粉尘防护。
    Grit numbers and abrasive types, sanding direction and sequence, and dust protection.
  • p.34 · 钻与电动起子 · Drills and Drivers
    电钻、台钻与电动起子,各种钻头(麻花、定点、福斯特纳、扁钻)与开孔器,引导孔与沉头。
    Drills, drill presses, and drivers; twist, brad-point, Forstner, and spade bits; pilot holes and countersinks.
  • p.36 · 紧固件 · Fasteners
    钉与螺丝的型式、螺纹与槽口,木螺丝在硬木上的预钻与防劈裂。
    Nail and screw types, threads and drives, and pre-drilling hardwood to avoid splitting.
  • p.38 · 修边机 · Routers
    修边机的类型(下压式与掌上型)、铣刀种类、转速与进刀方向,开槽、倒角与成型的安全做法。
    Plunge and trim routers, bit types, speed and feed direction, and safe grooving, chamfering, and profiling.
  • p.44 · 砂磨机 · Sanders
    偏心砂磨机、带砂机与轴砂机的适用面与痕迹控制。
    Random orbital, belt, and spindle sanders: what each is for and the marks each leaves behind.
  • p.45 · 榫眼机 · Mortisers
    榫眼机与凿式开卯的调试、卯眼宽度与深度控制。
    Setting up a mortiser, and controlling mortise width and depth.
  • p.46 · 商业化接合系统 · Commercial Joining Systems
    市售连接件与接合系统:饼干榫机、多米诺榫、斜孔夹具与偏心连接件。
    Biscuit joiners, Domino machines, pocket-hole jigs, and cam-and-dowel fittings.
  • p.48 · 车床与车刀 · Lathes and Cutting Tools
    木工车床与车刀(粗车凿、圆口凿、斜口凿、刮刀)的配用与转速选择。
    The lathe and its chisels — roughing gouge, spindle and bowl gouges, skew, and scrapers — with speed selection.
  • p.50 · 工作台与支承 · Workbenches and Work Supports
    工作台、台钳、锯木架、夹具工装与推把等支承与安全辅具。
    Benches, vises, trestles, clamping devices, and push sticks.
  • p.52 · 防护服与急救 · Safety Clothing and First Aid
    护目、护耳、防尘面罩与手套的选择,以及工坊急救准备。
    Eye, ear, respiratory, and hand protection, and first-aid provision in the workshop.

技法 · TECHNIQUES

  • p.54 · 技法(总说) · Techniques
    技法部分导言:把工具变成成品的关键是准确与次序。
    Introduction to the section: accuracy and sequence are what turn tools into furniture.
  • p.56 · 导论 · Introduction
    备料、接合、上胶、贴皮到涂装的整体流程概览。
    An overview of the whole sequence from preparing stock through joinery and glue-up to finishing.
  • p.57 · 备料 · Preparing Wood
    开料与定尺寸:刨基准大面与基准边、压刨定厚、划线校方,以及选择哪一面朝外。
    Dimensioning stock: face and edge jointing, thicknessing, squaring up, and choosing the show face.
  • p.66 · 如何选择接合方式 · Choosing a Joint
    按受力、可见性与拆装要求选接合:什么场合用榫卯,什么场合用斜接或板材连接件。
    Choosing by strength, visibility, and the need to take it apart: when a mortise and tenon, when a mitre or a plate connector.
  • p.68 · 对接 · Butt Joint
    最简单的端面对接,及其加固方式与适用限度。
    The plain butt joint, how to reinforce it, and where it should not be trusted alone.
  • p.70 · 活舌企口接 · Loose Tongue-and-Groove Joint
    用独立舌条(loose tongue)连接的企口接,适合板材与需要留伸缩缝的场合。
    Tongue-and-groove made with a separate loose tongue, useful in board work and where movement must be allowed.
  • p.72 · 固定企口接 · Fixed Tongue-and-Groove Joint
    在板边直接铣出公母榫的企口接,用于拼板与地板。
    Cutting the tongue and groove directly on the edges, as used in panel glue-ups and flooring.
  • p.74 · 十字半搭接 · Cross-halving Joint
    两件交叉、各去一半厚度的半搭接(halving),用于格架与格栅。
    Two members notched to half thickness and crossed, as in grids and trellis work.
  • p.76 · 角部半搭接 · Corner-halving Joint
    角部相接的半搭接,画线与锯凿配合,强度高于对接。
    The halving at a corner: layout, sawing, and chopping — stronger than a plain butt.
  • p.77 · 燕尾半搭接 · Dovetail Half-lap Joint
    半搭接加上燕尾斜面,使接合在拉拔方向自锁,常用于框架角。
    A half-lap with dovetail slopes so the joint resists being pulled apart.
  • p.80 · 横纹槽接 · Dado Joint
    横纹槽(dado)的画线与开槽,贯通与非贯通两种做法。
    Laying out and cutting the dado, through and stopped.
  • p.82 · 燕尾槽接 · Dovetail Housing Joint
    带燕尾斜面的槽接,用于搁板与柜体的抗拉连接。
    Dovetail-shaped housing for shelves and carcases that must not pull apart.
  • p.85 · 平斜接 · Butt-miter Joint
    45° 斜接的画线、锯切与修合,以及加钉或加榫的加固。
    Cutting and fitting a 45-degree mitre, and how to reinforce it.
  • p.86 · 半搭接斜接 · Mitered Half-lap Joint
    斜接与搭接结合的框角,外角见 45° 接缝而内部为搭接受力。
    A mitred half-lap: a mitre on the outside, a lap carrying the load inside.
  • p.88 · 加键斜接 · Keyed Miter Joint
    在斜接缝上横向嵌入木键(key),既加固又成为装饰。
    Mitre reinforced with cross keys that also become a decorative feature.
  • p.90 · 活舌斜接 · Loose-tongue Miter Joint
    斜接缝内嵌独立舌条以增加胶合面积与定位精度。
    A separate tongue inside the mitre, adding glue area and helping alignment.
  • p.91 · 基本榫卯 · Basic Mortise-and-Tenon Joint
    榫卯的基础形式:榫头厚度与卯眼宽度、榫肩的作用、画线与开凿次序。
    The standard mortise and tenon: proportions, the shoulder, and the order of cutting.
  • p.96 · 带台榫 · Haunched-tenon Joint
    榫根留一小截”台”(haunch)填补槽口、防止框件走形,台与卯眼的配作。
    The haunch fills the groove and keeps the frame from twisting; cutting both halves to match.
  • p.98 · 暗带台榫 · Secret Haunched-tenon Joint
    从外面看不到榫头端面的暗带台榫,用于外露框件。
    A haunched tenon whose end grain never shows on the outside of a frame.
  • p.100 · 加楔贯通榫 · Wedged Through Mortise-and-tenon Joint
    榫头贯通并在端面打入木楔,机械锁死,是传统门框的主力接合。
    A through tenon wedged from the end: mechanically locked, the classic frame joint.
  • p.104 · 可拆装榫 · Knock-down Tenon Joint
    用可抽出的木销或五金实现能反复拆装的榫卯。
    A tenon held by a removable peg or fitting, so the piece can be taken apart.
  • p.106 · 错孔拔紧榫 · Drawbore Tenon Joint
    榫头与卯眼上的销孔故意错位(offset),敲入木销时把榫头拉紧。
    Deliberately offset peg holes so driving the peg pulls the tenon tight.
  • p.108 · T 形夹榫 · T-bridle Joint
    夹榫(bridle joint)的 T 形形式:一端开出贯通卯口,另一端做成榫舌夹入。
    The T form of a bridle joint: an open mortise gripped by a tongue.
  • p.112 · 角部夹榫 · Corner-bridle Joint
    用于框角的夹榫,胶合面积大且可见端面有装饰效果。
    A bridle at a frame corner — plenty of glue area and an attractive exposed end grain.
  • p.113 · 箱接(梳齿接) · Comb Joint
    箱接/梳齿接的画线与制作,靠山与夹具配合成批开齿。
    The comb (box) joint: layout and cutting the fingers, with a fence and jig for repeats.
  • p.116 · 贯通燕尾榫 · Through-dovetail Joint
    贯通燕尾榫的划线、锯榫、凿除余料与试装,抽屉与箱体的经典接合。
    Laying out, sawing, and chopping a through dovetail — the classic drawer and box corner.
  • p.122 · 用市售连接件接合 · Joints Using Commercial Connectors
    饼干榫、多米诺榫、斜孔螺丝与偏心连接件的操作与适用场合。
    Biscuits, Dominos, pocket screws, and cam fittings: how they work and when to choose them.
  • p.131 · 上胶与夹装 · Gluing and Clamping
    胶的种类与用量、开放时间与夹持压力,干装(dry fit)之后再上胶的规程。
    Glue choice and amount, open time and clamp pressure, and always dry fitting before glue-up.
  • p.132 · 夹具与模板 · Jigs and Templates
    自制夹具与模板的思路:定位、限位与成批复制的做法。
    Making jigs and templates that locate, limit, and let you repeat a cut accurately.
  • p.134 · 贴木皮 · Veneering
    木皮的选配、拼接(书页配对等)与铺贴加压,以及基材的准备。
    Selecting and matching veneers, taping them into sheets, and pressing them onto a prepared ground.
  • p.139 · 涂装技法 · Finishing Techniques
    涂装前处理、着色、填孔、油饰与清漆的次序与手法。
    Preparation, staining, grain filling, oil, and varnish — the order and the method.
  • p.142 · 家具修复 · Restoring Furniture
    旧家具的检查、污渍与漆面去除、缺损修补与配色,以及”修旧如旧”的分寸。
    Assessing old furniture, stripping and cleaning, repairing losses, and matching colour without erasing age.

木材 · WOODS

  • p.144 · 木材(总说) · Woods
    木材部分导言:为什么没有两种木头是一样的,选料要看用途、加工性与稳定性。
    No two boards are alike: choosing timber by purpose, workability, and stability.
  • p.146 · 导论 · Introduction
    树种图鉴的读法:每条给出的木色、纹理、加工性与典型用途如何对照。
    How to read the species entries: colour, figure, working properties, and typical uses.
  • p.148 · 软木 · Softwoods
    软木(针叶材)图鉴:松、杉、云杉、冷杉、红杉等商品材的特性与用途。
    The softwoods: pines, firs, spruces, cedars and redwood, with their properties and uses.
  • p.153 · 硬木 · Hardwoods
    硬木(阔叶材)图鉴:橡、柚木、胡桃、桃花心木、枫、樱桃等常用硬木的木色、纹理与加工性。
    The hardwoods: oak, teak, walnut, mahogany, maple, cherry and more, each profiled in colour and figure.
  • p.164 · 木皮 · Veneers
    商品木皮的种类、厚度与拼花方式,以及常见薄木树种的用途。
    Commercial veneers: types, thicknesses, matching methods, and the species commonly sliced.

项目 · PROJECTS

  • p.166 · 项目(总说) · Projects
    项目部分导言:每件作品都给出材料与工具清单、分步彩照与关键尺寸。
    Introduction to the projects: each with a materials and tools list, step photographs, and dimensions.
  • p.168 · 砧板 · Chopping Board
    拼板砧板:木料拼条、上胶加压、刨平与食用级上油处理。
    A laminated chopping board: ripping strips, glue-up, flattening, and a food-safe oil finish.
  • p.170 · 衣帽架 · Coat Rack
    衣帽架:背板与挂钩的加工、圆棒榫定位与固定方式。
    A coat rack: making the back rail, the pegs, and fitting them with dowels.
  • p.174 · 镜框 · Mirror Frame
    镜框:45° 斜接框、开槽装镜、加键或加舌加固与背板收口。
    A mirror frame: mitred corners, a rabbet for the glass, keys or tongues for strength, and a backing.
  • p.178 · 洗衣篓 · Laundry Hamper
    洗衣篓:板件箱体、底板与透气孔、盖与五金的安装。
    A laundry hamper in board: the carcase, ventilated base, lid, and fittings.
  • p.185 · 酒架 · Wine Rack
    酒架:格架式的交叉半搭接结构、瓶位尺寸与固定上墙。
    A lattice wine rack built on cross-halving joints, sized to the bottles and fixed to the wall.
  • p.191 · 首饰盒 · Jewelry Box
    首饰盒:箱接或燕尾榫箱体、盖板与合页、内衬与分格。
    A jewelry box: comb or dovetail corners, lid and hinges, lining and dividers.
  • p.197 · 壁柜 · Wall Cabinet
    壁柜:柜体框架与背板、搁板槽接、门与合页的配合。
    A wall cabinet: carcase and back, housed shelves, and fitting the door and hinges.
  • p.205 · 书架 · Bookcase
    书架:侧板与搁板的榫槽接、背板加固与防侧晃的做法。
    A bookcase: housed shelves in the sides, a braced back, and stopping the frame from racking.

附录 · REFERENCE

  • p.216 · 术语表 · Glossary
    木工术语解释,含英美两地对同一构件的不同叫法。
    Woodworking terms explained, including British and American names for the same thing.
  • p.220 · 索引 · Index
    按字母排序的主题、工具与技法索引。
    Alphabetical index of subjects, tools, and techniques.
  • p.223 · 致谢 · Acknowledgments
    撰稿、编辑、摄影与制作人员名单。
    Credits for the writers, editors, photographers, and production team.
  • p.224 · 关于撰稿人 · About the Contributors
    各位撰稿人与顾问的背景介绍。
    Background notes on the contributors and consultant.
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